01 What is sulfuretted nitrification?
In addition to the conventional gas soft nitriding treatment, this treatment produces a sulfide layer on top of the nitride compound layer on the surface layer.
- The sulfide layer is relatively soft and improves solid lubricity, galling resistance, and seizure resistance.
- Nitride compound layer improves wear resistance.
- Nitrogen diffusion layer improves surface fatigue resistance.
RAW MATERIALS USED: N2, NH3, NM GAS (H2S + N2 MIXED GAS), C2H2
Processing time: 3 to 5 hr
02 Hardness distribution of gas-immersion sulfur nitriding
SKD61
SURFACE HARDNESS HV1100
INTERNAL HARDNESS HV470
Hardened layer depth (HV750UP) 0.2mm
Diffusion layer depth (HV500UP) 0.28mm
FCD700
SURFACE HARDNESS HV910~930
INTERNAL HARDNESS HV320~340
Hardened layer depth (HV370UP) approx. 50 μm
SCM435
SURFACE HARDNESS HV770
INTERNAL HARDNESS HV290
Hardened layer depth (HV450UP) 0.12mm
Diffusion layer depth (HV370UP) approx. 50 μm
S45C
SURFACE HARDNESS HV730
INTERNAL HARDNESS HV180~195
Hardened layer depth (HV350UP) 0.15mm
03 Gear Noise Reduction Effect of Immersion Nitriding
The sulfide layer has good penetration (galling resistance and seizure resistance), which also reduces gear noise.
04 Comparative data on seizure resistance of immersion nitriding
Comparison of seizure resistance